Marathon MAGNUM ROUTER Operator's Manual

LIGHT TOWERMLT3060 • MLT3080OPERATING/PARTS MANUAL

10SPECIFICATIONSRead this manual carefully before attempting to use this light tower. The potential for property damage, personal injury or death exis

11SPECIFICATIONSRead this manual carefully before attempting to use this light tower. The potential for property damage, personal injury or death exis

12LIGHT TOWER SET UP1. For maximum light coverage locate tower at ground level or in a spot higher than the area being illuminated by the lamps.WARNIN

13RAISING THE TOWER WARNINGThe trailer must be leveled with the outriggers extended before raising the tower. The outriggers must remain extended whil

14RAISING THE TOWER WITH THE OPTIONAL ELECTRIC WINCH1. Set up and level the trailer as described on page 12, and follow steps 1-3 on page 13.2. Remove

15MAIN CONTROL PANEL COMPONENTS 1. MAIN CIRCUIT BREAKER (30A or 40A): This breaker will disconnect power to the lights and auxiliary outlets. It will

16ENGINE STARTING AND OPERATION1. Check engine oil, fuel and coolant levels. Note: If the engine was run out of fuel or the fuel tank was drained, it

17LIGHT OPERATION1. Once the engine is up to temperature and running smoothly, switch main circuit breaker (1) to the ON “I” position.2. With main cir

18SHUTTING DOWNWhen you have finished using the light tower proceed with shut down as follows:1. Remove any loads from the auxiliary outlets.2. Switch

194. Release the mast lock bar by pulling the safety pin on the mast lock and pulling the lock bar free. Lower the mast by holding the lower winch con

2INTRODUCTIONThis manual provides information and procedures to safely operate and maintain the engine and generator. For your own safety and protecti

20LIFTING THE TRAILERWhen lifting the light tower and trailer, attach any slings, chains or hooks directly to the central lifting eye. The lifting eye

21ENGINE MAINTENANCEThe periodic maintenance schedule below lists basic maintenance intervals for the engine. For detailed maintenance procedures refe

22TROUBLESHOOTING THE LIGHTSWARNINGHIGH VOLTAGE! THIS UNIT USES HIGH VOLTAGE CIRCUITS CAPABLE OF CAUSING SERIOUS INJURY OR DEATH. ONLY A QUALIFIED ELE

23LOCATED ON INSIDE OF DOOR: CERCIÓRESE DE QUE EL INTERRUPTOR PRINCIPAL ESTÉ APAGADO ANTES DE ENCENDER EL MOTOR. MAKE SURE MAIN CIRCUITBREAKER IS OFF

24SECURE MAST IN TRANSPORT LOCK BEFORE LIFTING OR TOWING! DEN MAST VOR DEM ANHEBEN ODER ABSCHLEPPEN IN DER TRANSPORTHALTERUNG SICHERN! VERROUILLEZ S

25WARNUNG ADVERTISSEMENT WARNING ADVERTENCIA WARNING WARNUNG ADVERTISSEMENT ADVERTENCIA DANGER GEFAHR PELIGRO DANGER ADVERTENCIA WARNUNG ADVERTISSEMEN

261. READ OPERATOR'S MANUAL.2. USE HITCH RATER FOR TRAILER'S "GROSS VEHICLE WEIGHT RATING".3. SECURELY ATTACH TRAILER TO TOW V

27ITEM PART QTY DESCRIPTION NOTES1 12140 1 Decal set, common mast 4-lang.2 12141 1 Decal set, engine/electrical safety 4-lang.3 11553 1 Decal, instruc

28MANUAL WINCH MAST ASSEMBLYA123137831043165920322015201617188726278212017202324272829302522BC1914131211

29ITEM PART QTY DESCRIPTION NOTES1 11954 1 Coil cord, mast2 16600 2 Winch, manual3 60584 2 Nut, .750-10 nylock G5 yellow zinc4 11902B 1 Weldment, mast

3TABLE OF CONTENTSPageINTRODUCTION ...

30ELECTRIC WINCH MAST ASSEMBLYC1236745171818235644019397201914810241828262339222125AB38332781018183132343536371229151413121191081630

31ITEM PART QTY DESCRIPTION NOTES1 11954 1 Coil cord2 12875B 2 Cover, winch contactor3 11293 2 Contactor, electric winch - warn4 65049 2 Relay, 12V 30

322H45313029282724D23E21201912FE981314473933403435KJBA15C363738161718419108EF92225G322644656711109EF843424431FRAME AND COMPONENTS

33ITEM PART QTY DESCRIPTION NOTES1 11065B 2 Bracket, fuel tank support 2 12080 1 Cap, fuel tank vented - 3.5”3 11054 1 Tank, fuel 30 gal.4 11057B 1 We

345762389410312222120211810341117121314161517181912928272625241615METAL ENCLOSURE COMPONENTS

35ITEM PART QTY DESCRIPTION NOTES1 16560 2 Fender, plastic -13” tire2 12014W 1 Panel, side (R)3 11066W 2 Panel, door4 11095 2 Hinge, continuous - 43.0

36MITSUBISHI ENGINE ASSEMBLYNote: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment Manufacturer (OEM)

37ITEM PART QTY DESCRIPTION NOTES1 16540 1 Radiator w/fan guard End S#090019113924 1 Radiator w/fan guard - welded Start S#09001922 16554B 1 Weldment,

38KUBOTA ENGINE ASSEMBLY17D7111411126981742321018515163ACB102202725241921262213Note: Engine and generator parts used in all Magnum Products LLC equipm

39ITEM PART QTY DESCRIPTION NOTES1 16540 1 Radiator w/fan guard End S#090019113924 1 Radiator w/fan guard - welded Start S#09001922 12338B 2 Weldment,

4SAFETY NOTESThis is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this

408132136451410711912CONTROL PANEL ASSEMBLYITEM NO.PART NO. QTY DESCRIPTION NOTES1 65851 1 Breaker, main 30A, screw term2 14249 4 Switch, toggle 15A3

411234567891AEDCFGBCONTROL BOX ASSEMBLYITEM PART QTY DESCRIPTION NOTES1 14202 5 Strain relief - .375 Romex w/nut2 10241 1 Clamp, 2.50 - manual holder3

42OVAL LIGHT ASSEMBLYAC341268571112109813141321171916182781182021242515227171916182326322831B30D29

43ITEM PART QTY DESCRIPTION NOTES1 60304 1 Screw, M5 x 25 pan hd phillips2 60447 1 Nut, M5 nylock3 13367 1 Assembly, aluminum ring

441243567891011121314141416161718192015212223RECTANGULAR LIGHT ASSEMBLY

45ITEM PART QTY DESCRIPTION NOTES1 11393 1 Cover, Magnum light2 61059 4 Screw, 10-32X1 slot hex w/flange SS3 11303 1 Lens, Magnum rectangular light4 1

4616176123458710911A1218141315ROUND LIGHT ASSEMBLYWARNINGDo not mix metal halide and high pressure sodium bulbs or parts. Equipment damage or personal

47ITEM PART QTY DESCRIPTION NOTES1 15864 1 Connector, cord2 15971 1 Housing, aluminum3 15392Z 2 Weldment, lamp level arm4 14632 1 Yoke, light5 12794

483478111212569101314SPERO RECTANGULAR LIGHT ASSEMBLY

49ITEM PART QTY DESCRIPTION NOTES1 12800 1 Gasket, lens - extruded light2 12802 1 Lens, extruded light 3 12801 1 Support, bulb - extruded light 4 1139

5• NEVER use tower if insulation on electrical cord is cut or worn through.• NEVER operate lights without protective lens cover in place or with a len

50MAST JUNCTION BOX ASSEMBLY - QUICK DISCONNECT LIGHTSITEM PART QTY DESCRIPTION NOTES1 12109 1 Box cover, 2-gang plastic2 66100 4 Connector, 2 pos. Wa

51MAST JUNCTION BOX ASSEMBLY - HARD WIRED LIGHTS11112234567891065ITEM PART QTY DESCRIPTION NOTES1 12109 1 Box cover, 2-gang plastic2 66100 4 Connector

527421365METAL HALIDE BALLAST BOX ASSEMBLYWARNINGDO NOT mix metal halide and high pressure sodium ballast parts!ITEM PART QTY DESCRIPTION NOTES1 11079

5385214763HIGH PRESSURE SODIUM BALLAST BOX ASSEMBLYWARNINGDO NOT mix high pressure sodium and metal halide ballast parts!ITEM PART QTY DESCRIPTION NOT

546 KW GENERATOR ASSEMBLYITEM PART QTY DESCRIPTION NOTES1 12736 1 Marathon gen box cover, 6KW-20KW2 16395 2 Capacitor clamp3 12159 1 Capacitor, 25 uF

558 KW GENERATOR ASSEMBLY124356789101112131415ITEM PART QTY DESCRIPTION NOTES1 12736 1 Cover, generator box2 16395 2 Capacitor clamp3 15695 1 Capac

56MAST POWER CORDAC WIRING DIAGRAM - MLT3060

57MAST POWER CORD AC WIRING DIAGRAM - MLT3080

58OPTIONALOPTIONALBATTERY DISCONNECTSWITCHRED73COMN/CN/OSTARTERSTARTER SWITCHDOMELIGHTSWITCHFUSEBLKHOUROILPRESSUREWARNINGSWITCH(NORMALCLOSED TYPE) BL

59FUSESWITCHDOMELIGHTOPTIONALBLUBLUGLOW PLUGSMAIN BREAKERAUX SWITCHGRNBLUREDR TERMB TERMNONCCBLKWARNINGLIGHT“TURN MAINBREAKER OFF”YELREDREDBLK BATTERY

6• NEVER service electrical components if clothing or skin is wet. If the unit is stored outside, check the engine and generator for any moisture and

60OPTIONALOPTIONALBATTERY DISCONNECTSWITCHRED/WHT73COMN/CN/OSTARTERSTARTER SWITCHDOMELIGHTSWITCHHOUROILPRESSUREWARNINGSWITCH(NORMALCLOSED TYPE) BLK/W

61BATTERY 12VELECTRIC WINCH (OPTIONAL)BRNBLKBREAKERS50 AMPCIRCUITBRNREDBRNWHTBRNWHTREDRED2RED1BLK21REDBLKREDPROX.AUXRELAY308787A8586PROX SWITCHBLKBLUB

62MAST JUNCTION BOX WIRING

REV: WPART NO: 1113206.25.09

7UNIT SERIAL NUMBER LOCATIONSRefer to the locations illustrated below to find the unit ID tag, and trailer ID tag on your unit. Important information,

8SPECIFICATIONSRead this manual carefully before attempting to use this light tower. The potential for property damage, personal injury or death exist

9SPECIFICATIONSRead this manual carefully before attempting to use this light tower. The potential for property damage, personal injury or death exist